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Posted: 09/29/2023


Fuel Pump Failures: Common Causes, Symptoms, and Solutions


The fuel pump’s primary role is straightforward and vital: channeling the correct amount of fuel from the tank to the engine, ensuring a smooth and efficient drive.


Gaining a deeper understanding of the fuel pump's purpose, how it works, and common issues is essential for maintaining your vehicle's optimal condition. As we navigate the inner workings of this essential car part, we aim to equip you with the knowledge to keep your vehicle running smoothly for years. As you can imagine, fuel pump failure means your vehicle will not run, as there will not be fuel to power the continuous firing of engine cylinders. It’s a particularly critical part of a vehicle, and fuel pump failure symptoms can come in a few different forms. Let’s explore everything you need to know about fuel pump problems. 



What is a Fuel Pump?

A fuel pump’s primary duty is to transfer fuel from the tank to the engine at the appropriate pressure, facilitating a smooth and consistent engine operation. Located typically inside or near the fuel tank, it works tirelessly to ensure that your car's engine receives a steady supply of fuel, particularly during high-speed drives or uphill journeys.


The fuel pump comes in different types, including mechanical and electric, with each variant suited to specific types of vehicles. While a mechanical fuel pump is commonly found in older models, operating on a carburetor, the electric fuel pump is a staple in modern cars, working in tandem with fuel injection systems. This changeover happened across the course of the 70’s and 80’s, with the Chevrolet Vega being the first production vehicle with an electric fuel pump. The general rule of thumb is that anything later than 1980 almost certainly has an electric fuel pump, it’s best to check with an auto parts advisor to ensure that’s the case before you start ordering parts.


What Are The Fuel Pump Failure Symptoms?

While fuel pumps are designed to be durable and long-lasting, like anything else on a vehicle, they aren't immune to wear and tear. Several factors can lead to their malfunction or complete failure:


  • Contaminated Fuel: Dirt, debris, or water in the fuel can damage the pump over time. These contaminants can cause increased friction, leading to premature wear of the pump components.

  • Wear and Tear: Like all mechanical parts, fuel pumps have a lifespan. Continuous use over extended periods can lead to decreased efficiency and eventual failure.

  • Electrical Issues: Faulty wiring, corroded connections, or blown fuses can disrupt the power supply to the pump, causing it to malfunction or stop working altogether.

  • Overheating: Running a vehicle on low fuel can cause the pump to overheat. Since the fuel acts as a coolant for the pump, consistently low levels can lead to increased temperatures, reducing the pump's lifespan.


By being aware of these common causes of fuel pump failure, vehicle owners can take proactive measures to ensure their fuel pumps' longevity and optimal performance.


How Do You Test A Fuel Pump?

First, you’ll need to check for any visible leaks or damage around the fuel pump and fuel lines. Next, listen for a humming sound from the fuel pump when the ignition is turned on, you should be able to hear it pumping. If you don’t hear anything, that’s a pretty indicative sign that the fuel pump will need to be replaced. 



From there, use a fuel pressure gauge to measure the pressure at the fuel rail, and compare it to what the manufacturer indicates this pressure should be. Finally, if all other steps have already been completed successfully, test the pump's electrical connections and relay to ensure they're functioning properly. If issues persist beyond this point, it may be time to call your preferred mechanic to test it in more depth. 



How Do You Know When You Need A New Fuel Pump?

A bad fuel pump can affect your vehicle's performance in several ways. Difficulty in starting the car or the engine sputtering at high speeds often indicates an inconsistent fuel supply. Overheating can cause the vehicle to stall, especially at high temperatures, and you might notice a loss of power during acceleration. Additionally, a decrease in fuel efficiency can hint at the pump delivering an incorrect amount of fuel, while a distinct whining noise from the fuel tank suggests the pump might be close to permanent failure.


If you experience sudden vehicle surges or the engine fails to start, these could be more severe indicators of a failing fuel pump. Encountering any of these signs requires a quick consultation with a professional technician to ensure your vehicle's longevity and optimal performance.


What is the Average Life of a Fuel Pump?


On average, a fuel pump is built to last between 100,000 and 200,000 miles. Yet, finding well-maintained fuel pumps surpassing this mileage bracket is not rare, showcasing a testament to good vehicle upkeep.


To ensure you are on top of your vehicle's health, you should refer to your vehicle's manual for specific guidance regarding the fuel pump's lifespan. Being vigilant about the signs of a deteriorating fuel pump can aid in averting potential damage to other integral engine components. Remember, regular maintenance coupled with the use of quality fuel can be your ally in prolonging the life of your fuel pump.


How Can You Prevent Fuel Pump Problems?


Maintaining the health of your vehicle's fuel pump can be a simple process. Regular fuel filter changes can go a long way in preventing contaminants from damaging the pump, thereby preserving its efficiency. Additionally, avoiding frequent low fuel levels is essential, as fuel helps in cooling the pump during operation, preventing potential overheating and damage.


Clean, uncontaminated fuel can further safeguard the pump from unnecessary wear and tear, and regular inspections and maintenance checks can help identify and resolve potential issues. By adopting these simple practices, you can ensure a longer lifespan and smoother performance from your fuel pump, facilitating safer and more enjoyable drives.


Addressing fuel pump concerns promptly is crucial for both vehicle safety and performance. A malfunctioning pump can cause the engine to sputter or stall, posing risks, especially at high speeds. Early interventions can prevent broader engine damage, saving on potential hefty repair costs. Additionally, a functioning fuel pump ensures better fuel efficiency, translating to savings at the pump. In short, timely attention to your fuel pump safeguards your vehicle's performance, longevity, and on-road safety.



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